Precision Control for Life Sciences Manufacturing

Our DCS experts deliver specialized control system solutions that power efficiency, scalability, and compliance in biopharmaceutical manufacturing. With deep platform knowledge and process expertise, we help clients implement, upgrade, and optimize distributed control systems that support reliable, regulated, and resilient operations, from lab scale to commercial production.
Service Specifics

Our Distributed Control Systems (DCS) Solutions

See how we help life sciences clients optimize production with robust, compliant, and scalable DCS solutions tailored to their unique operational needs.

Our engineers are experienced with leading platforms including DeltaV, PlantPAX, ABB, Siemens, and Honeywell. We deliver custom DCS solutions that seamlessly integrate with your facility’s existing infrastructure and MES systems.

With deep knowledge of batch control systems and automation standards, we develop reusable, modular templates that enhance system flexibility and ensure compliance with life sciences regulations, including 21 CFR Part 11.

We offer cost-effective, pre-engineered control solutions for upstream and downstream operations. These packages are adaptable to both single-use and stainless-steel systems across all production scales.

We lead full system migrations, DCS upgrades, and PLC-to-DCS conversions – reducing operational disruption while enhancing process control, scalability, and data transparency.

Supported by our in-house panel shop, we design and build control panels that align with your DCS requirements. These turnkey solutions reduce lead times and improve system integration and reliability.

Our follow-the-sun support model ensures around-the-clock assistance, rapid troubleshooting, and consistent uptime to support continuous, compliant operations worldwide.

Building Customer Relationships

In this video, Managing Director Hooman Hooshiar highlights our commitment to putting customer needs first to build lasting relationships.
Related Industries

Distributed Control Systems (DCS) Services for your Industry's Unique Needs

Distributed Control Systems (DCS) FAQ

A DCS is an automated control platform used to manage complex manufacturing operations across multiple systems or equipment. In biopharma, it ensures consistent process control, data integrity, and regulatory compliance - critical to maintaining product quality and manufacturing uptime.

Our engineers are highly experienced with a range of DCS platforms including DeltaV, PlantPAX, ABB, Siemens, and Honeywell. We offer platform-agnostic solutions tailored to your operational and regulatory needs.

We develop DCS systems that align with ISA S88 and S95 standards, helping clients standardize control strategies and integrate with MES and data collection systems. This ensures robust modularity, reusability, and alignment with GMP and 21 CFR Part 11 requirements.

Yes. We routinely execute full DCS system upgrades and platform migrations including PLC-to-DCS code conversions. We minimize disruption while improving control performance and ensuring scalability for evolving production needs.

We support a wide range of life sciences processes including upstream and downstream operations, single use technologies, formulation, cell and gene therapy, DNA/mRNA production, fill-finish, visual inspection, and packaging.

Absolutely. We offer fully validated, pre-packaged DCS solutions - supported by our in-house control panel shop and global programming teams. These turnkey systems integrate seamlessly with MES platforms and enable automated workflows.

Our 24/7 global “follow-the-sun” support model ensures rapid response to operational issues and helps maintain compliance and uninterrupted uptime across facilities.

Explore Our Life Sciences Expertise

Our consultants provide local expertise across the globe.

Related Resources

AVEVA Process Data Analytics Service Sheet
Sep 24, 2025
AVEVA Process Data Analytics Service Sheet
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Related Training Courses

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